Purdue’s Powerful Paint Could Cancel Climate Change

What if a building could stay cool simply because of its paint job? We’re not talking about putting flames on the sides. Purdue engineers have come up with a formulation of white paint that reflects the heat from sunlight and keeps surfaces cooler than their surroundings. Depending on the location, a building with this paint on the roof may not need air conditioning.

Radiative cooling paint is not a completely new animal, but the formulation developed at Purdue is quite impressive compared to commercially-available paints that only reflect 80-90% of sunlight.

Purdue’s paint reflects 95.5% of sunlight. It can keep surfaces up to 18°F cooler than their surroundings, even in direct sunlight. Where does the heat go? The paint radiates infrared heat, so it escapes the atmosphere and goes into deep space.

How does it do this? With abundantly available calcium carbonate fillers — the chalky stuff that antacids are made of. The paint absorbs next to no UV rays because of the wide band gaps in the atomic structure of calcium carbonate. Take a brief tour of this amazing paint after the break.

We wonder how many rooftops and roadways we’d have to paint with this stuff to have a chance at reversing climate change. It’s not terribly expensive to make, so the problem shifts to widespread education and adoption. What do you think?

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School Project Turns Plastic Waste Into Bricks

Many plastics are, in theory at least, highly recyclable. Unfortunately, in reality, most plastic ends up as waste instead, harming the environment and providing no ongoing value to society. Wanting to investigate possible ways to repurpose this material, [Rehaan33] built a rig to create bricks out of waste plastic for a school project.

The aim of the project is to take waste plastic, in this case high-impact polystyrene, and reform it into a brick that could be used as a low-cost building material. The material is shredded, before being packed into a steel mould and heated to 270 degrees in an oven. As polystyrene is a thermoplastic, it can readily be heated in this way for reforming without harming the material’s properties. Once heated, the mould is placed into the press rig, which uses parts of an old drill press to force down a steel plate, helping shape the final form of the brick.

While you’re unlikely to see old soda bottles used to build a skyscraper in New York any time soon, such techniques could be a good way to help eliminate plastic waste in impoverished areas and stem the flow of plastic into the world’s oceans. The project served as a useful learning experience, allowing [Rehaan33] to pick up skills in metalworking, machine design, and working with thermoplastics. Recycling plastics is a key area of interest for many, particularly in the 3D printing space, with many exploring ways to reuse thermoplastics in more efficient ways. If you’ve got your own project turning waste plastics into useful material, be sure to let us know!

How An Engineer Designs A DIY Energy Recovery Ventilator

We have no idea whether [Nick Goodey] is a trained engineer or not. But given the detailed design of this DIY energy recovery ventilator for his home HVAC system, we’re going to go out on a limb and say he probably knows what he’s doing.

For those not in the know, an energy recovery ventilator (ERV) is an increasingly common piece of equipment in modern residential and commercial construction. As buildings have become progressively “tighter” to decrease heating and cooling energy losses to the environment, the air inside them has gotten increasingly stale. ERVs solve the problem by bringing fresh, unconditioned air in from the outside while venting stale but conditioned air to the outside. The two streams pass each other in a heat exchanger so that much of the energy put into the conditioned air is transferred to the incoming unconditioned air.

While ERV systems are readily available commercially, [Nick] decided to roll his own after a few experiments with Coroplast and some extensive calculations convinced him it would be a viable idea. One may scoff at the idea of corrugated plastic for the heat exchanger, but the smooth channels through the material make it a great choice. He built up a block of Coroplast squares with the channels in alternate layers oriented orthogonally, letting stale inside air pass very close to fresh outside air to exchange heat without ever mixing directly. The entire system, including fans, an Arduino for control, sensors galore, and the Hubitat home automation hub, is powered by DC, so no electrician was needed. [Nick] has a ton of detail in his build log, including all the tools and calculators he used to design the system.

Given the expense of ERV systems, we’re surprised we haven’t seen more stories about DIY versions. We have talked about HVAC systems a lot, though — after all, HVAC techs are hackers who make housecalls.

Untethered: Fishing Without Lines

There’s a laundry list of ways that humans are polluting the earth, and even though it might not look like it from the surface, the oceans seem to bear the brunt of our waste. Some research suggests that plastic doesn’t fully degrade as it ages, but instead breaks down into smaller and smaller bits that will be somewhere the in environment for such a long time it could be characterized in layman’s terms as forever.

Not only does waste of all kinds make its way to the oceans by rivers or simply by outright dumping, but commercial fishing gear is estimated to comprise around 10% of the waste in the great blue seas, and one of the four nonprofits help guide this year’s Hackaday Prize is looking to eliminate some of that waste and ensure it doesn’t cause other problems for marine life. This was the challenge for the Conservation X Labs dream team, three people who were each awarded a $6,000 micro-grant to work full time for two months on the problem.

It isn’t about simply collecting waste in the ocean, but rather about limiting the time that potentially harmful but necessary fishing equipment is in the water in the first place. For this two-month challenge, this team focused on long lines used by professional fishing operations to attach buoys to gear like lobster pots or crab traps. These ropes are a danger to large ocean animals such as whales when they get tangled in them and, if the lines detach from the traps, the traps themselves continue to trap and kill marine life for as long as they are lost underwater. This “ghost gear” is harmful in many different ways, and reducing its time in the water or “soak time” was the goal for the project.

Let’s take a closer look at their work after the break, and we can also see the video report they filed as the project wrapped up.

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Mutant Corn Could Be The Future Of Agriculture

In America, corn syrup is king, and real sugar hovers somewhere around prince status. We’re addicted to corn, and corn, in turn, is addicted to nitrogen. A long time ago, people figured out that by rotating crops, the soil will stay nutrient-rich, which helps to an extent by retaining nitrogen. Then we figured out how to make nitrogen fertilizer, and through its use we essentially doubled the average crop yield over the last hundred years or so.

The aerial roots of the Sierra Mixe corn stalk help the plant produce its own nitrogen. Image via Wikimedia Commons

Not all plants need extra nitrogen. Legumes like beans and soybeans are able to make their own. But corn definitely needs nitrogen. In the 1980s, the now-chief of agriculture for Mars, Inc. Howard-Yana Shapiro went to Mexico, corn capital of the world, looking for new kinds of corn. He found one in southern Mexico, in the Mixes District of Oaxaca. Not only was this corn taller than American corn by several feet, it somehow grew to these dizzying heights in terrible soil.

Shapiro thought the corn’s success might have something to do with the aerial, finger-like roots protruding from the cornstalk. Decades later, it turns out he was right. Researchers at UC Davis have proven that those aerial roots allow the plant to grab nitrogen out of the air through a symbiotic relationship with bacteria in that clear, syrupy mucus. The process is called nitrogen fixation.

Nitrogen Fixing is a Bit Broken

So if we already have nitrogen fertilizer, why even look for plants that do it themselves? The Haber-Bosch fertilizer-making process, which is an artificial form of nitrogen fixation, does make barren soil less of a factor. But that extra nitrogen in ammonia-based fertilizer tends to run off into nearby streams and lakes, making its use an environmental hazard. And the process of creating ammonia for fertilizer involves fossil fuels, uses a lot of energy, and produces greenhouse gases to boot. All in all, it’s a horrible thing to do to the environment for the sake of agriculture. But with so many people to feed, what else is there to do?

The Haber-Bosch process illustrated. Image via Wikimedia Commons

Over the last decade, the UC Davis researchers use DNA sequencing to determine that the mucus on the Sierra Mixe variety of the plant provides microbes to the corn, which give it both sugars to eat and a layer of protection from oxygen. They believe that the plants get 30-80% of their nitrogen this way. The researchers also proved that the microbes do in fact belong to nitrogen-fixing families and are similar to those found in legumes. Most impressively, they were able to transplant Sierra Mixe corn to both Davis, California and Madison, Wisconsin, and have it grow successfully, proving that the nitrogen-fixing trick isn’t limited to the corn’s home turf. Now they are working to identify the genes that produce the aerial roots.

One Step in a Longer Journey of Progress

We probably won’t be switching over to Sierra Mixe corn anytime soon, however. It takes eight months to mature, which is much too slow for American appetites used to a three-month maturation period. If we can figure out how to make other plants do their own nitrogen fixation, who knows how far we could go? It seems likely that more people would accept a superpower grafted from a corn cousin instead of trying to use CRISPR to grant self-nitrogen fixation, as studies have shown a distrust of genetically modified foods.

The issue of intellectual property rights could be a problem, but the researchers started on the right foot with the Mexican government by putting legal agreements in place that ensure the Sierra Mixe community benefits from research and possible commercialization. We can’t wait to see what they’re able to do. If they’re unable to transplant the power of self-fixation to other plants, then perhaps there’s hope for improving the Haber-Bosch process.

Typhoon-Tough Turbines Withstand Wild Winds

It’s really beginning to feel as though the problem of climate change is a huge boulder rolling down a steep hill, and we have the Sisyphean task of trying to reverse it. While we definitely need to switch as much of the planet over to clean, green energy as soon as possible, the deployment should be strategic. You know, solar panels in sunny places, and wind turbines in windy places. And for the most part, we’re already doing that.

A test unit in Okinawa, Japan. Image via Challenergy

In the meantime, there are also natural disasters to deal with, some of which are worsened by climate change. Eastern and Southeast Asian countries are frequently under the threat of typhoons that bring strong, turbulent winds with them. Once the storms pass, they leave large swaths of lengthy power outages in their wake.

Studies have shown that these storms are gaining strength over the years, leading to more frequent disruption of existing power systems in those areas. Wind power is the ideal solution where storms have come through and knocked out traditional power delivery all over a region. As long as the turbines themselves can stand up to the challenge, they can be used to power micro-grids when other delivery is knocked out.

Bring On the Typhoons?

Unfortunately, the conventional three-bladed wind turbines you see dotting the plains can’t stand up to the awesome power of typhoons. But vertical axis wind turbines can. Though they have been around for many years, they may have finally found their niche.

A Japanese startup called Challenergy wants to face the challenge of typhoons head on. They’ve built a vertical axis wind turbine that’s built to not only to withstand typhoon-level winds, it’s designed to make the most of them. Instead of horizontally-situated blades arranged like spokes or flower petals, these turbines have vertical cylinders that collect wind by harnessing the Magnus effect.

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Hardware Store Hydroponics

Science fiction movies often portray horticulture in the future, be it terrestrial or aboard spacecraft, with hydroponic gardens overflowing with leafy greens and brightly colored fruit. There is no soil, just clear water that hints at future-people creating a utopia of plant strains untethered from their earthly roots.

This star-faring food production method is not fiction if you forego the polycarbonate tubing, neon accent lights, and gardening robots. For his 2020 Hackaday Prize entry, [AVR] shares how he creates a bed for sixteen plants with parts sourced at a nearby home-improvement store. It may lack the visual pizzaz of the Hollywood versions, but it will grow soil-less crops on a hacker budget.

The starting point for this build is a sturdy wooden base. The PVC tubing and fence parts on top are light, but the water inside them will get heavy, and if you grow large plants, they become surprisingly heavy. Speaking of water, the sub-category of hydroponics this falls under is Nutrient Film Technique, or NFT, which uses a shallow stream of water laden with all the nutrients for plant growth. The square fence posts provide a flat top for mounting mesh cups where the plants grow and a flat bottom where the stream continuously flows. A basin and pump keep the plants refreshed and fed until they are ready for harvest.