Eye-Catching And Crumb-Suspending

Printed circuit boards used to be green or tan, and invariably hidden. Now, they can be artful, structural, and like electronic convention badges, they are the entire project. In this vein, we find Open LEV, a horseshoe-shaped desktop bauble bristling with analog circuitry supporting an acoustic levitator. [John Loefler] is a mechanical engineer manager at a college 3D printing lab in Florida, so of course, he needs to have the nerdiest stuff on his workspace. Instead of resorting to a microcontroller, he filled out a parts list with analog components. We have to assume that the rest of his time went into making his PCB show-room ready. Parts of the silkscreen layer are functional too. If you look closely at where the ultrasonic transducers (silver cylinders) connect, there are depth gauges to aid positioning. Now that’s clever.

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72 Tranducers For Acoustic Levitation

Levitation has a way of arousing curiousity and wonder wherever it appears. There’s a multitude of ways to do it, each with their own strengths and weaknesses and ideal use cases. [Julius Kramer] tried his hand at acoustic levitation, and decided to share his build.

The build relies on an astounding number of ultrasonic transducers – 72, in fact. The device operates at 40 kHz to be well above the human range of hearing. 36 each are placed in the top and bottom shells of the device’s 3D printed chassis. Through careful construction, the transducers are placed an integer multiple of half the wavelength apart. This allows the device to create a standing wave, with several low-energy nodes in which small objects can be levitated. In this case, [Julius] uses small scraps of styrofoam, but notes that water droplets can also be used if one is careful to avoid spilling any on the electronics.

The transducers are energised with a square wave generated by an Arduino Nano. This allows the possibility of the frequency and phase of the wave to be altered, which can help tune the device and allow some movement in the vertical axis. Unfortunately, movement in the other axes isn’t possible as the transducers appear to be connected in parallel. However, this could be a good upgrade in a later revision.

This project shows that a device relying on incredibly precise measurement and control can now be constructed at home with a 3D printer and some off the shelf electronics.

Now that you’ve whet your whistle, perhaps you’d like to tackle laser levitation?

[Thanks to Baldpower for the tip!]